• Issue:  Stress cracks appear as fine cracks that can develop in the bottle due to internal stresses. This often occurs in brittle materials or from uneven cooling during molding.
  • Possible Causes:
    • Brittle materials.
    • Uneven cooling or temperature fluctuations.
    • Improper handling or storage.
  • Troubleshooting Steps:
    • Review material choice and conduct stress resistance tests.
    • Inspect the cooling process to ensure even temperatures.
    • Investigate any mishandling or improper storage conditions.
  • Solutions:
    • Switch to more flexible or impact-resistant materials like PETG or polycarbonate.
    • Improve cooling procedures to avoid uneven stress.
    • Provide better training on handling and storage to reduce stress during transportation.
  • Preventive Measures:
    • Select materials based on impact and stress resistance tests.
    • Regularly optimize mold cooling parameters to ensure consistent material properties.